ABRASION RESISTANCE - Ability of cable to resist surface wear.
AERIAL CABLE - A cable suspended in the air on poles or other overhead structures.
ALTERNATING CURRENT - An electric current that continually reverses its direction giving a definite plus and minus waveform at fixed intervals.
ALTERNATING CURRENT RESISTANCE - The resistance offered by any circuit to the flow of alternating current.
AMBIENT TEMPERATURE - Any all-encompassing temperature within a given area.
AMERICAN WIRE GAUGE (AWG) - The standard system used for designating wire diameter.
AMPACITY - The maximum current an insulated conductor or cable can continuously carry without exceeding its temperature rating.
ANNEAL - The act of softening the copper by means of heat to render it less brittle.
ANTI-OXIDANT - A substance that prevents or slows down oxygen decomposition of a material.
ANTI-OZONANT - A substance that prevents or slows down material degradation due to ozone reaction.
ARMOR -
Mechanical protection usually accomplished by a metallic layer of tape,
braid or served wires. Normally found only over the outer sheath.
ARMORED CABLE -
A cable provided with a wrapping of metal, usually steel wires, flat
tapes,or interlocked tapes, primarily for the purpose of mechanical
protection.
ATTENUATION - Power loss in an electrical system.
BINDER -
A helically applied tape or thread used for holding assembled cable
components inplace until additional manufacturing operations are
performed.
BOOT - A protective covering over any portion of a cable or conductor in addition to itsjacket or insulation.
BRAID - A fibrous or metallic group of filaments interwoven in cylindrical form to form a covering over one or more wires.
BREAKDOWN (PUNCTURE) - A disruptive discharge through insulation due to failure under covering over one or more wires.
BREAKDOWN VOLTAGE - The voltage at which the insulation between two conductors, or a conductor and ground, will break down.
BUILDING WIRE -
Wire used for light and power in permanent installations utilizing 600
voltsor less. Usually in an enclosure and not exposed to outdoor
environments.
BUNCH STRANDING -
A method of stranding where a single conductor is formed from any
number of wires twisted together in the same direction, such that all
strands have the samelay length, but no specific geometric arrangement.
BUTT JOINT - A splice or connection formed by placing the ends of two conductors togetherand joining them by welding, brazing or soldering.
BUTTWRAP - Tape wrapped in an edge-to-edge manner with no overlapping between adjacent turns.
CABLE CORE - A cable core is the portion of an insulated cable lying under the protective covering or coverings.
CABLE FILLER -
The material used in multiple conductor cables to occupy the spaces
formed by the assembly of components, thus forming a core of the
desired shape.
CAPACITANCE -
The property of a system of conductors and dielectrics that permits the
storage of electricity when a potential difference exists between the
conductors.
CAPACITIVE COUPLING - Electrical interaction between two conductors caused by the capacitance between them.
CAPILLARY ACTION - The phenomenon of liquid rising in a small interstice due to surface tension.
CARBON BLACK -
A black pigment. It imparts useful ultraviolet protective properties
and is frequently suspended into plastic and elastomeric compounds
intended for outside weatherexposure.
CARBON BLACK - A black pigment. It imparts useful ultraviolet protective properties and is
frequently suspended into plastic and elastomeric compounds intended for outside weather
exposure.
CHARGING CURRENT - The current produced when a DC voltage is first applied to conductors
of an unterminated cable. It is caused by the capacitive reactance of the cable, and
decreases exponentially with time.
CHLORINATED POLYETHYLENE (CPE) - A synthetic rubber jacketing compound.
CHLOROSULFONATED POLYETHYLENE (CSPE) - A synthetic rubber jacketing compound
manufactured by DuPont under trade name of Hypalon.
CIRCULAR MIL -
A unit of area equal to the area of a circle whose diameter is 1 mil
(0.001 inch). Used chiefly in specifying cross-sectional areas of round
conductors.
COATING -
A material applied to the surface of a conductor to prevent
environmental deterioration, facilitate soldering or improve electrical
performance.
COAXIAL CABLE - A cable consisting of two conductors with a common axis separated by a
dielectric.
COLD FLOW - Any permanent deformation due to pressure or mechanical force without the aid of heat softening.
COLD JOINT - A soldered joint made with insufficient heat.
COLD TEST - Any test to determine the performance of cables during or after subjection to a specified low temperature for a specified time.
COLDWORK - The hardening and embrittlement of metal by repeated flexing action.
COLOR CODE - A color system for circuit identification by use of solid color tracers, braids or surface printing.
COMPACT ROUND CONDUCTOR -
A conductor constructed with a central core surrounded by one or more
layers of helically laid wires and formed into final shape by rolling,
drawing, or other means.
COMPACT STRANDED CONDUCTOR -
A unidirectional or conventional concentric conductor manufactured to a
specified diameter, approximately 8 to 10% below the nominal diameter
of a noncompact conductor of the same cross-sectional area.
COMPOSITE CABLE - A cable containing more than one gauge size or a variety of circuit types.
CONCENTRIC STRANDING -
A method of stranding, wherein a single conductor is formed from a
central wire surrounded by one or more layers of helically layed wires.
Each layer is applied with an opposite direction of lay. The first
layer has six wires, and each additional layer has six more wires than
does the previous one.
CONCENTRICITY -
In a wire or cable, the measurement of the location of the center of
the conductor with respect to the geometric center of the circular
insulation.
CONCENTRIC-LAY CABLE -
A concentric-lay conductor, or a multiple-conductor cable composed of a
central core surrounded by one or more layers of helically laid
insulated conductors.
CONDUCTIVITY -
A term used in describing the capability of a material to carry an
electrical charge. Usually expressed as a percentage of copper
conductivity – copper being one hundred (100%) percent. Conductivity is
expressed for a standard configuration of conductor.
CONDUCTOR - A wire or combination of wires not insulated from one another, suitable for carrying an electric current.
CONDUCTOR CORE -
The center strand or member about which one or more layers of wires or
members are laid helically to form a concentric-lay or rope-lay
conductor.
CONDUIT - A tube through which insulated wires and cables are run.
CONTINUOUS VULCANIZATION - Simultaneous extrusion and vulcanization of wire coating materials.
CONTRAHELICAL -
A term meaning the application of two or more layers of spirally
twisted, served, or wrapped materials where each successive layer is
wrapped in the opposite direction to the preceding layer.
CONVENTIONAL CONCENTRIC CONDUCTOR -
Conductor constructed with a central core surrounded by one or more
layers of helically laid wires. The direction of lay is reversed in
successive layers and generally with an increase in length of lay for
successive layers.
CORD - Small, flexible insulated cable usually size 10 AWG or smaller.
CORE - Any portion of a cable over which some other cable component, such as a shield,
jacket, sheath or armor, is applied.
CORONA -
A luminous discharge due to ionization of the gas surrounding a
conductor in which exists a voltage gradient exceeding a certain
critical value.
CORONA RESISTANCE - The time that insulation will withstand a specified level fieldintensified
ionization that does not result in the immediate complete breakdown of the insulation. Also called voltage endurance.
CORONA TEST -
A test to determine the ability of a cable to withstand the formation
of corona under an increasing applied voltage, and to extinguish corona
when a coronaproducing voltage is reduced.
CREEP - The dimensional change with time of a material under load. At room temperature, it
is sometimes called cold flow.
CREEPAGE - Electrical leakage on a solid dielectric surface.
CRIMP TERMINATION - A wire termination that is applied by physical pressure of terminal to wire.
CROSS LINKING -
The establishment of chemical bonds between polymer molecule chains. It
may be accomplished by heat, vulcanization, irradiation or the addition
of a suitable chemical agent.
CROSS SECTIONAL AREA - The area of the cut surface of an object cut at right angles to thelength of the object.
CROSS SECTIONAL AREA OF A CONDUCTOR -
The sum of cross sectional areas of all the individual wires composing
the conductor. It is generally expressed in circular mils.
CROSS-LINKED -
Intermolecular bonds between long chain thermoplastic polymers are
changed by chemical or electron bombardment means. The properties of
the resulting thermosetting material are usually improved.
CROSSTALK - Signal interference between nearby conductors caused by pickup of stray energy. It is also called induced interference.
CRUSH RESISTANCE TEST - A test to determine the ability of a cable to resist damage from
radial compression, such as might be encountered in service.
CURE -
An irreversible process during which a rubber compound through a change
in its chemical structure (for example, cross-linking), becomes less
plastic and more resistant to swelling by organic liquids and elastic
properties are conferred, improved, or extended over a greater range of
temperature. he ability of a given material to withstand penetration by
a solid object of specified dimensions and weight, which is permitted
to free fall onto this material from a specified height.
One complete sequence of variations in an alternating current. The
number of cycles occurring in one second is called the frequency.
DECIBEL - Unit to express differences of power level. It is used to express power loss in cables.
DENSITY - The weight per unit volume of a substance.
DERATING FACTOR -
A factor used to reduce a current carrying capacity of a wire when used
in other environments from that for which the value was established.
Any insulating medium that intervenes between two conductors and
permits electrostatic attraction and repulsion to take place across it.
DIELECTRIC BREAKDOWN - The voltage at which a dielectric material is punctured.
DIELECTRIC STRENGTH -
The voltage which an insulating material can withstand before breakdown
occurs, usually expressed as a voltage gradient (such as volts per
mil).
DIRECT CURRENT -
Electrical current whose electrons flow in one direction only; it may
be constant or pulsating as long as their movement is in the same
direction.
DIRECTION OF LAY -
The lateral direction, designated as left-hand or right-hand, in which
the wires of a member or units of a conductor run over the top of the
member or conductor as they recede from an observer looking along the
axis of the member or conductor.
DISSIPATION - Unusable or lost energy, as the production of unused heat in a circuit.
DRAIN WIRE -
An uninsulated wire, usually placed directly beneath and in electrical
contact with a grounded shield, which is used for making ground
connections.
DRAWING - In the manufacture of wire, pulling the metal through a die or series of dies for reduction of diameter to specified size.
DUCT - An underground or overhead tube through which electrical conductors are pulled. Gives mechanical protection.
DUROMETER - A measurement used to denote the hardness of a substance (usually of thermosetting and thermoplastic materials).
ELASTIC DEFORMATION - A change in a substance whereby it reverts to its original dimensions on release of an applied stress.
ELASTOMER -
A material that at room temperature returns rapidly to approximately
its initial dimensions and shape after substantial deformation by a
weak stress and release of the stress.
ELONGATION - The fractional increase in length of a material stressed in tension.
EMBOSSING - A means of marker identification by means of thermal indentation leaving raised lettering on the sheath material of cable.
ENVIRONMENTAL STRESS CRACKING RESISTANCE -
The ability of a material to resist crack formation and crack
propagation when subjected to stress within a contaminating environment.
EQUILAY CONDUCTOR -
Conductor constructed with a central core surrounded by more than one
layer of helically laid wires with all layers having a common length of
lay and the direction of lay being reversed for successive layers.
ETHYLENE PROPYLENE RUBBER (EPR) -
An ozone resistant rubber consisting primarily of ethylene propylene
copolymer (EPM) or ethylene propylene diene terpolymer (EDPM).
EXTRUSION -
The process of continuously forcing either a plastic or elastomer and a
conductor or core through a die, thereby applying an insulation or
jacket to the conductor or core.
FATIGUE RESISTANCE - The ability of a repeatedly deformed material to resist crystallization and accompanying failure.
The maximum electrical current that will flow in a short-circuited
system prior to the actuation of any current-limiting device. It is far
in excess of normal current flow and is limited only by a system's
generating capacity and a cable's impedence.
FEP -
Fluorinated Ethylene Propylene is a ''Teflon'' fluorocarbon resin and
is a registered trademark of the DuPont Company. This is a melt
extrudable fluorocarbon resin.
FIBER OPTIC -
A lightwave or optical communications system in which electrical
information is converted to light energy, transmitted to another
location through optical fibers, and is there converted back into
electrical information.
FIBROUS FILLER - A material used to fill interstices in cables made from fibers, such as jute, polypropylene, cotton, glass, etc.
FIGURE 8 CABLE -
An aerial cable configuration in which the conductors and the steel
strand which supports the cable are integrally jacketed. A cross
section of the finished cable approximates the figure 8.
FILLER -
Any material used in multiconductor cables to occupy interstices
between insulated conductors or form a core into a desired shape
(usually circular). Also, any substance, often inert, added to a
plastic or elastomer to improve its properties or decrease its cost.
FILM - Thin, plastic sheeting having nominal thickness usually not greater than 0.010 inch.
FLAME RESISTANCE - The ability of a burning material to extinguish its own flame, once its flame-initiating heat source is removed.
FLAME RETARDANCE - Ability of a material to prevent the spread of combustion by a low rate of travel so the flame will not be conveyed.
FLEX LIFE - The number of bends or twists, of specified type, that a cable will withstand before failure.
FLEXING TEST - Any test to determine the ability of a cable to withstand repeated bending and twisting.
A conducting connection, intentional or accidental, between an electric
circuit or equipment and the earth or some conducting body serving in
place of the earth.
GROUND POTENTIAL - Zero potential with respect to the ground or earth.
GROUNDED NEUTRAL -
A circuit operates with grounded neutral when the neutral is
metallically connected to ground and there is a provision for immediate
removal of a faulted element.
GROUNDING CONDUCTOR -
A conductor used to connect equipment or the grounded circuit of a
wiring system to a grounding electrode or electrodes; usually colored
green.
HARD-DRAWN WIRE -
As applied to aluminum and copper, wire that has been cold drawn to
final size so as to approach the maximum strength obtainable.
HEAT ENDURANCE - The time of heat aging that a material can withstand before failing a specific physical or electrical test.
HEAT RESISTANCE -
Ability of a substance to maintain physical and chemical identity and
electrical integrity under specified temperature conditions.
HEAT SHOCK - A test to determine stability of a material by sudden exposure to a high temperature for a short period of time.
HELIX - A spiral winding.
HERTZ - A term that is rapidly replacing cycles-per-second as an indication of frequency.
HIGH VOLTAGE TIME TEST - A high-voltage time test is an accelerated life test on a cable< sample in which voltage is the factor increased.
HYGROSCOPIC - Attracting or absorbing moisture from the ambient atmosphere.
HYPALON - DuPont trademark for chlorosulfonated polyethylene (CSPE) synthetic rubber.
IRRADIATION -
The exposure of a material to high energy emissions. In insulations for
the purpose of favorably altering the molecular structure. Excessive
exposure can be detrimental to the physical and electrical properties.
JACKET - A material covering over a wire insulation or an assembly of components, usually an extruded plastic or elastomer.
JUMPER - A short length of conductor used to make a connection between terminals, around a break in a circuit, or around an instrument.
A permanent joint formed in a short overlapping region of two parallel conductors or tapes.
LAY -
The distance along a cable occupied by one complete helix of a strand
or conductor. The direction of lay (left or right hand) is the
direction of the helix looking away from an observer. Also to arrange
the wires or members of a conductor either by twisting them or by
forming them into one or more layers helically applied.
LENGTH OF LAY - The axial length of one turn of the helix of a wire or member.
LONGITUDINAL SHIELD - A tape shield, flat or corrugated, applied lengthwise with the axis of the core being shielded.
MARKER TAPE -
A narrow strip of fabric, paper or plastic laid longitudinally within a
cable; it bears printed information such as the specification to which
the cable was made and the name of the cable's manufacturer.
MARKER THREADS -
Colored strings laid parallel and adjacent to the strands of an
insulated conductor to reveal information such as the conductor's
manufacturer, the specification to which it was made, and its thermal
capability.
MESSENGER WIRE - A metallic supporting member either solid or stranded which may also perform the function of a conductor.
MIGRATION -
The loss of plasticizer from a plastic, usually due to heat or aging.
It is undesirable since it will make the plastic hard and brittle. It
is also called leaching.
MIL - Unit of measure equal to 1/1000 of an inch.
MOISTURE ABSORPTION -
The amount of water that an insulation or jacket, which is initially
dry, will absorb under specified conditions. It is expressed as the
percentage ratio of the absorbed water's weight to the weight of the
jacket or insulation alone.
NEOPRENE - Trade name for polychloroprene, used for jacketing.
NITRILE RUBBER - A rubbery copolymer of butadiene and acrylonitrile. It is usually compounded and vulcanized.
NOMINAL -
Name or identifying value of a measurable property by which a conductor
or component or property of a conductor is identified, and to which
tolerances are applied.
NYLON - A strong polyamide polymer used for wire, cable jacketing, fillers and rope.
OXYGEN BOMB TEST -
A test to determine the ability of conductors and insulations to
withstand physical and electrical change when immersed in pure oxygen
gas of specified temperature and pressure for a specified time.
PLASTICIZER - A substance incorporated into a material to increase its workability or flexibility.
PLATING - Any thin metallic coating applied over a metallic substratum.
PLENUM - The air return path of a central air handling system, either ductwork or open space over a dropped ceiling.
POLYCHLOROPRENE -
Chemical name for neoprene. A rubber-like compound used for jacketing
where wire and cable will be subject to rough usage, moisture, oil,
greases, solvents and chemicals.
POLYESTER - A resin generally used as a thin film in tape form.
POLYETHYLENE - A thermoplastic material composed of polymers of ethylene.
POLYMER - A material formed by the chemical combination of monomers having either the same or different chemical composition.
POLYPROPYLENE - A thermoplastic polymer of propylene.
POLYVINYL CHLORIDE (PVC) -
A thermoplastic material composed of polymers of vinyl chloride, which
may be rigid or elastomeric, depending on specific formulation.
QUAD - A structural unit employed in cables, consisting of four separately insulated conductors twisted together.
RESISTANCE -
Property of a conductor that opposes the current flow produced by a
given difference of potential. The ohm is the practical unit of
resistance.
RISER -
Pathways for indoor cables that pass between floors. It is normally a
vertical shaft or space. A riser cable rating indicates good
flammability characteristics, but not necessarily low smoke as in a
plenum type.
ROPE-LAY CONDUCTOR -
Conductor constructed of a bunch-stranded or a concentric-stranded
member or members, as a central core, around which are laid one or more
helical layers of such members.
SECONDARY INSULATION - Any extremely high resistance material which is placed over primary insulation to protect it from abrasion.
SEMI-CONDUCTOR - A solid material characterized by comparatively high resistivities.
SERVE - Any helical wrapping applied over a wire or cable core. It may consist of wires, fibers, yarns or tapes.
SERVED WIRE SHIELD -
A barrier to the passage of interference formed by a helical wrapping
of wires over a cable core. It is also called spiral shield.
SHEATH -
The material, usually an extruded plastic or elastomer, applied
outermost to a wire or cable. Very often referred to as a jacket, or an
impervious metal covering usually lead.
SHIELD -
Any barrier to the passage of interference - causing electrostatic or
electromagnetic fields, formed by a conductive layer surrounding a
cable core. It is usually< fabricated from a metallic braid, foil or
wire serving.
SHIELD COVERAGE -
The amount of cable core surface area which is covered by a shield. It
is expressed as a percentage of the cable core's total surface area. It
is also called braid coverage when applied to a braided shield.
SHIELDING -
The practice of confining the electrical field around a conductor to
the primary insulation of the cable by putting a conducting layer over
and/or under the insulation. (External shielding is a conducting layer
on the outside of the insulation. Strand or internal shielding is a
conducting layer over the conductor itself).
SKELETON BRAID -
A braid of widely separated wires or fibers, used to reinforce a
jacket, bind a cable core, or prevent the passage of electrostatic or
electromagnetic fields.
SOFT WIRE - Wire that has been drawn or rolled to final size and then heated to remove the effects of cold working.
SPARK TEST -
A test designed to locate pin-holes in an insulated wire by application
of an electrical potential across the material for a very short period
of time while the wire is drawn through an electrode field.
SPIRAL WRAP - A term given to describe the helical wrap of a tape or thread over a core.
SPLICE - A joint used for connecting two lengths of conductor or cable with good mechanical strength as well as good conductivity.
STABILIZER - Any ingredient added to plastics to preserve their physical and chemical properties.
STATIC - Electrical discharges in the atmosphere such as lightning and corona.
STRAND - One of the wires of any stranded conductor.
STRAND LAY - The distance of advance of one strand of a spirally stranded conductor in one turn, measured axially.
STRANDED CONDUCTOR - A conductor composed of a group of wires, usually twisted, or of any combination of such groups of wires.
TAPE WRAP -
A term denoting a spirally or longitudinally applied tape material
wrapped around the wire, either insulated or uninsulated, used as an
insulation or mechanical barrier.
TEAR STRENGTH - The force required to initiate or continue a rip in a jacket or other insulation under specified conditions.
TEMPERATURE RATING -
The maximum temperature at which a given insulation or jacket may be
safely maintained during continuous use, without incurring any
thermally-induced deterioration.
TENSILE STRENGTH -
The longitudinal stress required to break a specimen of prescribed
dimension divided by the original cross-sectional area at the point of
rupture (usually expressed in pounds per square inch).
THERMAL CONDUCTIVITY - Ability of material to conduct heat.
THERMAL RATING - The maximum and/or minimum temperature at which a material will perform its function without undue degradation.
THERMOPLASTIC - A classification of resin that can be readily softened and reformed by heating and be rehardened by cooling.
THERMOSET -
1). To cure through chemical reaction by heat to a point of not being
resoftened by subsequent heating. 2). A resin which cures by chemical
reaction.
TINNED WIRE - Copper wire that has been coated during manufacture with a layer of tin or solder to prevent corrosion or facilitate soldering.
TOLERANCE - A specified allowance for error from a standard or given dimension, weight or property.
TRIAD - Any grouping of three conductors or three assemblages of conductors, generally twisted together and found within a cable.
UNIDIRECTIONAL CONDUCTOR -
Conductor constructed with a central core surrounded by more than one
layer of helically laid wire, all layers having a common direction of
lay, with increase in length of lay for each successive layer.
UNILAY CONDUCTOR -
Conductor constructed with a central core surrounded by more than one
layer of helically laid wires, all layers having a common length and
direction of lay.
VOLT - The difference of potential required to make a current of one ampere flow through resistance of one ohm.
VOLTAGE DROP -
The voltage developed between the terminals of a circuit component by
the flow of current through the resistance or impedance of that part.
VOLTAGE RATING -
The maximum voltage at which a given cable or insulated conductor may
be safely maintained during continuous use in a normal manner. It is
also called working voltage.
VULCANIZATION -
A chemical reaction in which the physical properties of an elastomer
are changed by reacting it with sulfur or other crosslinking agents.
WATER ABSORPTION -
The ratio of the weight of water absorbed by a given material under
specified conditions to the weight of that material when dry. It is
generally expressed as a percentage.